Objectives
- Restore full functionality: The slitter was brought back to peak performance.
- Enhance reliability: Minimise downtime and maintenance by addressing wear and tear.
- Improve safety: Protect operators and equipment with robust safety measures.
- Meet client specifications: Tailor the project to the client’s unique needs.
- Ensure quality: Maintain rigorous quality control throughout the process.
Breathing New Life Into Excellence: The Refurbishment of a 9-Inch Arbor Slitter
This case study chronicles the meticulous refurbishment of a 9-inch Arbor Slitter, an essential piece of industrial machinery.
The project involved a comprehensive overhaul of a used unit acquired from one of our clients, incorporating mechanical and hydraulic system upgrades and a professional-grade finish.
Scope
The entire refurbishment process was comprehensive, encompassing several critical stages. This included a complete disassembly of all mechanical and hydraulic components, followed by a thorough mechanical overhaul involving the inspection and replacement of worn parts, precise alignment and adjustment of moving components, and comprehensive lubrication. The hydraulic system also underwent a rigorous overhaul, including cleaning and inspection of all lines, replacement of seals, hoses, and filters, and subsequent calibration for optimal performance.
Then a professional paint job was applied, preceded by sandblasting and surface preparation, ensuring superior corrosion resistance and durability. Finally, safety enhancements were implemented, including the installation of safety guards and interlocks, along with updated operator manuals incorporating clear safety procedures.
Outcomes
The successful project overhaul resulted in the slitter operating at its peak performance, exceeding our client’s expectations. Reliability was significantly improved, minimising downtime and maintenance. Enhanced safety features now protect operators and surrounding equipment.
It’s rewarding to hear our client commending the high quality of our workmanship and the seamless project delivery. This completed project highlights Meadow Industries’ expertise in delivering cost-effective, high-quality refurbishment solutions.
Our commitment to thorough planning, skilled team of technicians, and consistent client communication ensures successful outcomes and solidifies our position as a trusted partner within the industrial sector.